Making Sustainable Products: 5 Development Techniques

Sustainable Product Development
 

Making sustainable products is essential for several reasons, all contributing to environmental, economic, and social well-being. However, achieving this can feel daunting. This is where a knowledgeable product development firm can streamline the process. This article breaks down the 5 techniques crucial to sustainable product development. 

 

 
 

01: Life-Cycle Assessment (LCA) 

As global focus on environmental sustainability increases, companies must minimize their ecological footprint. Because of this, using tools like Life Cycle Assessment is crucial. LCA evaluates the environmental impact of a product from its raw materials to its eventual disposal. This process helps identify areas where companies can improve sustainability. 

When used by a product development firm it can pinpoint areas where sustainable product design techniques can be used, such as optimizing material selection, reducing energy use in production, or enhancing product recyclability. This allows them to make data-driven decisions that align with sustainability goals. The insights gained from an LCA can also be used to communicate the product's environmental credentials to consumers, stakeholders, and regulatory bodies. 

 

02: Material Selection 

The selection of eco-friendly materials is foundational to sustainable product design. Utilizing recycled materials reduces resource extraction and minimizes landfill waste. Companies are also encouraged to adopt non-toxic alternatives to hazardous chemicals, safeguarding environmental and human health. 

When choosing a sustainable material, a company should consider several key factors to ensure it aligns with its environmental and business objectives. First, the environmental impact of the material is crucial—this includes its carbon footprint, resource renewability, and the energy required for production and processing. Companies should also evaluate the material's compatibility with the product's design and performance requirements. Only by selecting a material that satisfies both requirements will ensure it meets durability and consumer expectations. 

 

03: Supply Chain Optimization 

The supply chain is almost worth mentioning in the same breath as material selection. By sourcing materials from responsible suppliers and prioritizing local sourcing, companies can reduce transportation emissions and ensure ethical labor practices. When choosing a supply chain consider the following: 

  • Sustainable sourcing is crucial, where companies prioritize suppliers who adhere to ethical and environmentally friendly practices, such as using renewable resources or minimizing waste. 

  • Supply chain transparency is another technique, involving the use of technologies like blockchain to track and verify the origin and sustainability of materials throughout the supply chain. 

  • Optimizing logistics through strategies like consolidating shipments, choosing energy-efficient transportation methods, and reducing packaging can significantly lower carbon emissions. 

 

04: Packaging Design 

Packaging plays a significant role in a product's environmental impact. Using too many leads to increased shipping costs and waste while using too little can result in damaged products during transport. Additionally, packaging allows a product to communicate its brand values. Creating a sustainable product that does not use sustainable packaging considerations can contradict itself and appear insincere to consumers. 

Package designers can implement techniques that focus on minimizing environmental impact while maintaining product protection and usability. These include reducing waste, using recycled or biodegradable materials, and reducing transportation emissions through more efficient designs. One technique gaining popularity is reusable packaging, designed to be returned and reused multiple times through subscription services or closed-loop systems. 

 

05: Sustainable Manufacturing 

Linking manufacturing and sustainability is a great way for a company to reduce its carbon footprint. This can include Using renewable energy sources, such as solar, wind, or hydropower, to power the manufacturing process or incorporating energy recovery systems. By using systems like regenerative braking and heat recovery, machinery can utilize the byproducts of the manufacturing process, converting them into energy.  

Sustainable manufacturing also emphasizes ethical practices, such as ensuring safe working conditions and fair labor practices. This consideration of the long-term impact of products on both the environment and society allows companies to create products that contribute to a more sustainable future. 

 

Bonus! Carbon Offset Programs 

In some Sometimes, a zero-carbon footprint may not be possible or enough to meet a company's environmental goals. In this case, companies can use carbon offset programs. This allows them to compensate for the carbon emissions by investing in projects that reduce or remove carbon dioxide from the atmosphere. These projects can include reforestation, environmental clean-up, methane capture, and energy efficiency improvements.  

Supporting these programs, companies demonstrate by supporting these programs, companies demonstrate a commitment to sustainability and climate action while also contributing to initiatives that have positive environmental and social benefits beyond the company's direct operations, which can significantly increase a company's marketability.  

 
 

 

Conclusion 

The shift toward sustainable design in hardware product development reflects a necessary adaptation to the current market's environmental concerns. This demand has led to an increase in creativity as new technologies and materials are being produced. 

At Acorn we utilize our product development process to design innovative products that align with your sustainability goals. Fill out the form below to see how we can improve your industry's positive contribution to the environment while also creating a competitive advantage.